Custom Multi-Layer Takeaway Boxes with Handle

Short Description:

Custom fast food box with an integrated arc handle, built for burgers, fried chicken and sides. Three stacked boxes, CMYK/PMS printing on food-grade kraft board, PE or water-based coating, 10,000 MOQ.

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Product Detail

Product Tags

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MOQ: 10,000 PCS

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Samples in Stock are FREE

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Quick Sampling in: 5~7 Days

Product Detail

Built for menus that leave the counter, our multi-layer fast food box turns a burger, a portion of fries and a side into one carried package. Three independent boxes stack into one tower, keeping hot items apart so fries stay crisp instead of steaming under a burger, and an integrated arc handle lets a customer lift the whole stack with one hand. As fast food packaging goes, this is a real structure rather than a plain carton: every layer is a complete lidded box, and the three stack square on top of one another. We build it as a burger box printed to your artwork, from food-grade kraft board, and the same format works as a fried chicken box or a combo carrier for any food packaging boxes program. For quick-service brands, one structure can cover burgers, chicken and sides across the menu.

Custom Multi-Layer Takeaway Boxes with Handle

Three Independent Boxes, Stacked

Custom Multi-Layer Takeaway Boxes with Handle-1

Each pack is three independent boxes stacked: the top box holds a burger, the middle box is sized for fries or a side, and the bottom box takes a second burger, a dessert or extra sides. Because the boxes are separate, a sauce-heavy item never sits against a dry one, and the stack stays balanced when carried. Every box is formed from its own board blank with glued corners and a hinged lid, so it opens and closes without losing shape. Box depth is set per menu, which is why a fast food box like this is built to drawing rather than to a stock mold.

Integrated Arc Handle and Carry Comfort

Custom Multi-Layer Takeaway Boxes with Handle-2

The handle is an integrated paper arc folded up from the same board as the box, so there is no loose strap to lose or retie. Because the arc spreads the pull across the top of the stack, the stack stays balanced in the hand as it is carried. The arc is built for a total load of about 1 kg (2.2 lb) — a burger, fries and a side — not a heavy catering order. Each handle batch is lifted from the arc for a set cycle count before release, so food packaging boxes leave the plant with a handle that behaves the same every time.

Food-Grade Board and Barrier Options

Custom Multi-Layer Takeaway Boxes with Handle-3

The board is food-grade kraft or white card, chosen by caliper rather than grammage alone, because a three-box stack carries more weight than a single box. For fried items, a grease-resistant coating on the food side stops oil from wicking into the paper and dulling the print. Buyers moving toward fiber-based packaging can specify a water-based coating; those needing a stronger liquid barrier can stay with PE, while PLA sits between the two on cost and heat ceiling. Every fast food packaging run is checked for coating weight and board stiffness before forming, so the bottom box stays flat under a full load.

Custom Printing and Brand Fit

Custom Multi-Layer Takeaway Boxes with Handle-4

Print is applied to the flat blank before the boxes are formed, so ink cures evenly and the folds do not crack the artwork. We run CMYK or PMS spot color under a matte or gloss varnish, with optional spot UV, foil or embossing on the lid. Because all three boxes come from the same sheet, one brand system carries from the top box to the bottom without color drift. For multi-outlet brands, we keep plates on file so a reorder of this burger box matches the first run, and we can map a full menu of combos to one structure so the range reads as a family.

Material	Food Grade White Cardboard / Kraft Paper / Corrugated Paper with or without PE/PLA coating
Dimensions	Small / Medium / Large sizes or fully customized dimensions
Color	CMYK Printing, PMS Printing as your request
Advantages	100% Food Grade, Durable Structure, Oil & Water Resistant, Ideal for Hot and Cold Foods, Eco-friendly
MOQ	10,000
Sample Fee	Samples in stock are FREE
Lead Time	10–15 working days
Product Process	Gloss/Matt Lamination, Spot UV, Gold/Silver Foil Stamping, Embossing, Die-cut Window
Application	Burgers, Fried Chicken, French Fries, Sides, Desserts, Takeaway Meals, and Other Food Packaging

All-round Custom Options

Printing & Branding

Supports CMYK full-color printing, Pantone spot colors, foil stamping, embossing, spot UV, allowing you to feature logos, promotional messages, or seasonal designs.

Material & Coating

Options include food-grade white cardboard, kraft paper, or corrugated paper, with PE coating, PLA biodegradable lining, or plastic-free grease- and water-resistant treatment.

Size & Structure

Fully customizable length, width, and height; various folding styles such as tuck-top, lock-top, or self-locking designs; available in single-compartment or multi-compartment layouts.

Functional Features

Optional greaseproof liners, ventilation holes, window film for product display, or carrying handles to enhance heat retention, presentation, and transport safety.

Explore More Packaging Solutions

See our 5 inch, 6 inch boxes, single cupcake inserts and mini cake boards all made in the same certified facilities.

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Paper Food Boxes

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Paper Bags

Eco-friendly takeaway bags with strong handles, ideal for bakery and retail branding.

Disposable Cups

Leak-proof bowls for soups, salads, and rice, perfect for dine-in or delivery.

Paper Food Buckets

Sturdy buckets for fried chicken, popcorn, or family meals, built for big portions.

Eco-friendly Packaging

Sustainable packaging made from compostable materials, designed to protect food and the planet.

Showcase of Success Stories

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We supported Shokuh Patisserie, a luxury dessert brand from Dubai, in completing its first overseas packaging purchase. Our solution simplified the sourcing process, improved procurement efficiency, and helped reduce overall costs without compromising premium quality.

Custom-Restaurant-and-Takeaway-Food-Packaging22

Complete Packaging Upgrade for Hangry Joe’s Expansion

We partnered with Hangry Joe’s, a U.S. fast-food chain, to upgrade their entire packaging line. The solution strengthened brand consistency, improved cost efficiency, and supported their rapid franchise growth.

Applications

Multi-Certifications for Trust

Trusted Factory Certification

Backed by BRC & ISO, our factory delivers packaging that meets strict global requirements.

Certification Body

FDA Compliance

Packaging materials meet U.S. FDA requirements for safe food contact.

Certification Body

NSF Certified

Independent verification for food safety and public health compliance.

Certification Body

SIRA Tested

Products evaluated by recognized inspection and certification experts.

Certification Body

SGS Verified

Independent testing and verification by SGS to ensure quality and safety.

In-house Production Facility

1. Raw Material Management

Kraft and white card arrive inspected for caliper, moisture and fiber direction, then rest in a climate-controlled store so the sheet stays flat before forming. Every roll that becomes a fast food box is traceable to its mill batch and receiving date.

2. Printing & Production

Inks are food-safe and fully cured on the flat blank before cutting. Boxes are formed and corner-glued under controlled pressure, and each arc handle is die-cut against a gauge, so burger box blanks leave the line with a handle that lifts true.

3. Quality Assurance

Each lot is filled, lifted from the arc handle and shaken before release. Board stiffness, coating weight and handle retention are logged per batch, which is how a drift on fast food packaging gets caught in our plant instead of at a customer's counter.

4. Warehousing & Delivery

Finished fried chicken box and combo packs are counted by weight and packed flat in moisture-resistant cartons. Stock is rotated by production date in a dry warehouse, and orders are grouped by print version so a multi-SKU launch arrives together.

We are proud to partner with brands in Food-service industry across the globe.

FAQ

How much weight can the integrated handle actually carry?

The arc handle is built for a total load of about 1 kg (2.2 lb), which is roughly one burger, a portion of fries and a side. That is the design ceiling rather than a starting point: the arc is folded from the same board as the box, so pushing past it flexes the fold and the handle starts to give before the boxes do. For a heavier order, split it across two packs instead of loading one stack. If your menu runs to double burgers or family bundles, tell us at sampling and we will look at a wider arc or a thicker board.

How does stacking separate boxes keep fried food from turning soggy?

Separate boxes are the reason. Steam from hot fries has nowhere to collect when the fries sit in their own box instead of against a burger, so the coating stays crisp through the trip. The middle box is shallow so fries lie in a single layer rather than a deep pile that traps moisture. Keep the top box for the burger and the bottom for a second burger, dessert or extra sides, and the meal arrives close to how it left the kitchen. For long delivery windows, leave the lid of the fry box slightly open while packing so residual steam clears before the stack is closed.

Which board weight and coating should I choose for burgers and fries?

Start with the grease load, then the holding time. For a fried order, a grease-resistant coating on the food side is the safer default, because it blocks oil from wicking into the board and keeps the print sharp. A 300–350 gsm kraft board handles a standard combo; go toward 400 gsm when the bottom box carries a second burger or a heavy side. If the meal is packed hot and held longer than about 30 minutes, a PE lining gives the most dependable barrier, while a water-based coating suits shorter service and fiber-based goals. Ask for filled samples in both weights first.

Can one pack hold hot and cold items at the same time?

Yes, because the boxes are separate. A hot burger in the top box and a cold dessert in the bottom box do not share air, so heat does not migrate down and chill does not creep up. Keep the cold item in its own box and, for a cream dessert, pack it last so it spends the least time near the hot food. The board is a moderate insulator, not a cooler: for a genuinely cold item on a long trip, a small gel pack in the bottom box keeps the separation working. Never pack hot and cold items in the same box.